Suck it up!
The intake of the engine is up next .....
The intake part provided in the kit is just one piece of flat paper, with the engine intake detail printed on it, and this is stuck on top of the engine. The part is rather lacking in detail and boring. Besides, when I paint the model, the detail will vanish and all that will be left, is a flat silver disc atop the engine.
Now, that will not do at all. So, time to change things!!
I want it to look something like this ....... (This is an intake from a 747-B)
First, I cut out the part E18, (the intake,) using 160gsm paper. This will act as the base for the forthcoming detail work.
I then printed two extra copies of the same part on 250gsm paper.
The intake fan has 24 separate vanes depicted in the print texture. Using the 250gsm paper, I cut out 24 sets of two vanes. In other words, I cut 12 slices from one part, containing 2 vanes each, and 12 from the other copy. This gave me 24 sets of two vanes.
Then, using the printed texture as a guide, I stuck each vane set, one by one, onto the backing piece.
Each vane set is only stuck to the backing piece by the back edge. The front edge overlaps the previous glued vane by one vane, (or half of the last vane set).
This makes the unglued front edge stick up a little where it overlaps.
When all were done, I had this result....
As mentioned earlier, and as can be seen in this cut from the instructions, part E18 is stuck directly on top of part E17.
I didn't think that looked right, so I decided to reverse it, and stick E17 on E18 instead. This would give the engine more depth.
I cut out part E16, but left the centre intact, as I would be gluing E18 to this. (Plus, the added advantage of not having to attach at least one fiddly ring part!

)
Once the whole vane assembly had dried, I punched out the centre of the whole thing with a 13mm punch.
I also punched out a thick piece of card, at the same size, to attach the punched out centre piece to.
I used a small disc of card and glued this to the centre of the punched out vane piece, to finish it off a bit better.
I then cut 2 discs of thick card. These discs were 17mm in diameter, thereby giving a 2mm extra radius around the hole in the centre of the vane assembly.
These two discs were glued together and glued to the centre of part E16. Some parts were blackened up with a marker.
Deciding to do things this way, created even more work to do though. As part E17 is now uppermost, the thickness of 160gsm paper is not going to make a very realistic looking intake cowling, is it ...?!
So, I laminated part E17 to thick card and cut another strip of thick card to match. These strips were glued together and coerced into a ring shape. I did not want to use water shaping on these for fear of the thick cardboard de-laminating. I did use quite a bit of glue though, to make the thing strong when dry.
Once dried, I sanded both edges of the ring, by rubbing on a piece of 400 grit sandpaper laid flat on the table. I placed the palm of my hand on the ring and drew it around on the sandpaper until the edges were flat, square and smooth.
One edge, which will be the upper edge, was sanded to form a nice rounded form, akin to what an intake cowling should look like!
The flat side of the ring was then glued to part E16.
Next up, I finished off the intake by gluing only the outer and centre edges of the vane assembly, to the backing piece with the two discs attached. This pushed up the centre of the vanes in relation to the outside. The small disc was then glued into the hole in the centre and the punched out part of the vanes, was glued to this.
With a careful bit of trimming here and there, the intake assembly was fitted to the inside of the cowling ring.
I am pleased with the end result!
This whole assembly will eventually be glued to the top of the engine main body.
In the next instalment will be the construction of the body shell, and my first exercise of laminating on the panel work to replace the printed texture with laminated 250gsm card.....
See you all soon! ...
