- Apr 5, 2013
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If you can get some Tig welding wire, it is much thinner,pure, and stronger. You can harden it by tying one end to a fixed point, and gently but firmly pulling the other end, attached firmly to a wooden dowel. This is how we used to make the little flag stems for instrument gauges. The flags would drop if the air craft instrument failed. This process hardens the wire, so you can bend it once, and it will hold that shape for good. The wire for TIG welders is cheap and comes in .025", 035" and .o5o" of an inch. There are actually more sizes, I wouldn't go to thin. You could use it the way it comes. It's also very springy, and easy to form. I used it for a diorama of the LEM on the Moon, and a piece of wire holding the Apollo capsule in orbit on a very long piece. My son and I worked on it. He still has it. When you open the plastic case, the Apollo rocket module springs up into position, against a distance earth background, and sitting on the bottom is the LEM. All the other kids bought in collages, which the teacher said she did not want. He won the "unofficial" contest, and she had it displayed for the school year, to show kids what thinking out of the box means. 
