NASA Voyager 1/48 John Jogerst

Magnetometer (MAG) boom arm:
I've saved this till last ... you'll see why below!

There are 2 low-field magnetometers on the Voyager spacecraft. One is midway down the 13m (43 feet) arm and the other is at the far end. How did they get a 13m long boom stored and then deploy it on a compact payload in the 1970s? Another amazing feat of engineering. The arm is called an Astromast. "The Astromast is a fiberglass boom made of three longitudinal rods that run the length of the boom — thirteen meters, in Voyager's case. The rods are held in a triangular cross-section by fiberglass trusses and diagonal filament struts, all fastened with flexible joints. The entire boom is collapsed by twisting it and laying it in coils into a small canister — Voyager's was only about 70 centimetres in length. Deployment takes place in a controlled fashion by slowly letting out a central lanyard as the boom extends under the spring-force of its twisted fiberglass rods. The boom, and the instruments mounted to it, rotates as the boom deploys." https://www.quora.com/How-did-Voyagers-1-and-2-unfurl-so-to-speak-from-the-space-capsule This method of placing instruments away from spacecraft has been used on a number of other craft too, before Voyager and since.

The article quotes the above from a book, Deep Space Craft by Dave Doody (a NASA Engineer, amongst other things he worked on the Voyager programme). The page explaining the Astromast technology, including a photograph of the mast stored before deployment on Galileo, is available thanks to Google Books on p176 here https://books.google.co.uk/books?re...VUC&q=astromast#v=snippet&q=astromast&f=false There's a lot wrong with the internet and how it's used in the world today, but it's also an incredible knowledge-base and rich resource for those researching facts like these.

Here's a video of the later Europa Clipper magnetometer boom deployment to see how it works in practice

MAG Boom Greebling - making a "skeletal" hollow structure like the instrument truss
Here's a photo of the finished model from the instructions pdf showing the MAG boom - as it's quite narrow I can see why it's been done this way, folding a 25cm triangle with sides of less than 4mm is hard enough ...
Voyager Finished Model From Instructions sm.jpg

But then I did manage to do something with the instrument arm didn't I ... ok, I'll have a go at doing the same! I took the image and converted it from black to yellow in GIMP and printed a page on 300gsm card (for strength and stability at such a length) with a few copies of it.
PXL_20250307_215851533 sm.jpg

I'll have a go and see if it's achievable. Wish me luck!
 
You have a great eye for details and thank you for the undepth information its very intresting to read.
 
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This is indeed quite the build thread. The level of detail and greebling that you are putting into this project is AMAZING!
The inforation that you have found and are sharing with us is extrmely valuable and informative. So, thank you for that as well.
 
So, nearly there. But wait ... I feel the need for a little more greebling ...
Greebling 3: RTG enhancements
At the end of the RTG is that silver structure, I guess it's a protective shield or something. That looks doable :)
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Cut some parts out (including a few strips in case I decided to attempt those legs as well).
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A bit of trigonometry to figure out the inner radius needed to create the conical section round the flat end plate, and some struts. Here's partial assembly with a bit of bending in on the struts to glue onto the end of the RTG. All three struts folded in. The a quick layer of CA on the inside edges.
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Then the whole thing gets a coat of silver paint.

I used a gloss silver enamel Humbrol paint I had from plastic kit modelling, which gave a really good uniform coverage on the inside and struts as you can see in the picture below, but on the outside I couldn't get it to spread uniformly flat with a brush, the brushstrokes stayed making it look a bit amateur, so after a couple of tries I resorted to a polished aluminium spray can, couple of coats and it's all looking ok.
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Gluing it onto the RTG was a challenge - the main difficulty being I'm trying to glue a piece onto the main structure while getting it aligned in all 3 dimensions at once so that it's central to the RTG and the end plate is as close to 90º as I can make it. After three aborted attempts I rethought it.

I can't do it all at once. I need a way of splitting up the task, separating gluing it centrally to the RTG from also making it accurately perpendicular. So I cut out a circle and thought if I can put a bit of weight on top I can get the struts parallel to that circle, and then glue the circle to the RTG. So a bit of improvisation with Lego again, spotted some glue on the ends of the 3 legs, put the circle on top, then added the Lego on top of that to force the black circle to be parallel to the end plate itself. Also once the Lego was holding it down, I had a bit of time to be able to adjust the position of the circle to be as central to the end plate as possible.
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Then it was simply a matter of gluing this to the RTG which was a lot easier to try and get it on centrally.
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I have had my eye on those extra silver metal legs (where the RTG attached to the spacecraft before deployment where it hinged outwards) and the truss carrying cables across the top, and I would then think I have to make the whole of that RTG truss silver along with the MAG canister and who knows where this might end! But I need to find a finish line for this model soon, so for now I'll leave these extra opportunities. I might come back to them after I've made a few different models.
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i love the gluing jig
 
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